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GHL Series High Speed Wet Mixing Granulator

Product Overview

The Sinoped GHL Series High Speed Wet Mixing Granulator is an integrated pharmaceutical wet granulation machine designed for efficient powder mixing and granule production. With a sealed horizontal structure, high-speed mixing system, and controlled cutting mechanism, the GHL wet granulator provides a reliable solution for pharmaceutical, food, chemical, and industrial granulation applications.
Available models from GHL-5 to GHL-800 support laboratory testing, pilot production, and large-scale manufacturing requirements.

Definition

The GHL Series High Speed Wet Mixing Granulator, manufactured by Sinoped, is an integrated wet granulation machine designed for pharmaceutical, food, chemical, and fine material processing industries. It combines powder mixing, binder addition, wet massing, and granule formation in a single sealed processing chamber.

As a type of high shear wet granulator, the GHL series provides efficient mixing performance and controlled granule formation for applications requiring consistent particle size, good flowability, and stable production quality.

Unlike conventional granulation processes that require multiple separate machines, the Sinoped GHL wet mixing granulator completes the complete granulation process inside one closed vessel, helping reduce material transfer, improve production efficiency, and maintain better process control.

The equipment is commonly used for pharmaceutical granulation, tablet preparation, food powder processing, chemical granulation, and powder metallurgy applications.

How It Works

The GHL wet granulator operates through a high-speed mixing and cutting system installed inside a horizontal cylindrical chamber.

During operation, raw powders are first loaded into the mixing bowl, where the specially designed impeller generates intensive movement to achieve uniform dry blending. After adding a binder or liquid solution, the material gradually forms a wet mass under controlled mixing conditions.

The high-speed cutting blade then breaks the wet material into uniform granules. Through optimized mixing speed, cutting speed, and processing time, operators can control granule size and improve the flow characteristics of the final product.

The complete process includes:

Powder Mixing → Wet Mass Formation → High-Speed Cutting → Granule Discharge

Because mixing and granulation occur in the same sealed chamber, the GHL Series High Speed Wet Mixing Granulator reduces contamination risks and improves production consistency, making it suitable for GMP-oriented pharmaceutical manufacturing environments.

Key Features of Sinoped GHL Wet Mixing Granulator

The Sinoped GHL Series Wet Granulation Equipment adopts a practical horizontal cylinder structure with an optimized mechanical design for efficient powder processing.

The drive shaft uses an inflatable sealing structure. During cleaning operations, compressed air can be replaced by water to improve cleaning convenience and support hygienic production requirements.

The high-speed mixing and cutting system enables rapid granulation with shorter processing cycles. Compared with traditional granulation methods, the GHL wet granulator can reduce binder consumption and shorten subsequent drying time when optimized according to specific formulations.

The integrated design allows dry mixing, wet mixing, and granulation to be completed in one machine, making it suitable for manufacturers looking for compact pharmaceutical granulation solutions with improved process efficiency.

Specifications

ParameterGHL-5GHL-15GHL-50GHL-200GHL-400GHL-800
ModelGHL-5GHL-15GHL-50GHL-200GHL-400GHL-800
Capacity (L)51550200400800
Production Capacity (kg/batch)151560150250
Stirring Power (kW)1.12.25.5112237
Mixing Time (min)0–70–70–70–70–70–7
Stirring Speed (r/min)0–6000–6000–3000–2000–1500–150
Cutting Power (kW)0.550.752.25.51118.5
Cutting Time (min)0–50–50–50–50–50–5
Cutting Speed (r/min)0–29000–29000–29000–29000–29000–2900
Compressed Air Pressure (MPa)0.4–0.60.4–0.60.4–0.60.4–0.60.4–0.60.4–0.6
Compressed Air Consumption (m³/min)0.30.60.60.91.11.5

Selection Guide

Choosing the correct GHL wet mixing granulator model mainly depends on production capacity, material characteristics, formulation requirements, and manufacturing scale.

For laboratory research and formulation development, smaller models such as GHL-5 and GHL-15 provide flexible solutions for testing and process verification.

For pilot production and commercial manufacturing, models including GHL-50, GHL-200, GHL-400, and GHL-800 are designed for larger batch processing requirements.

Production ScaleRecommended ModelTypical Usage
Laboratory and R&DGHL-5 / GHL-15Formula testing and small batch production
Pilot manufacturingGHL-50 / GHL-200Process optimization and validation
Industrial productionGHL-400 / GHL-800Large-scale pharmaceutical and industrial applications

Before selecting a pharmaceutical wet granulation machine, manufacturers should evaluate raw material properties, required granule characteristics, production volume, cleaning requirements, and applicable industry standards.

Comparison: GHL Wet Granulator vs Traditional Granulation Equipment

ItemGHL High Speed Wet Mixing GranulatorTraditional Granulation Process
Process IntegrationMixing and granulation completed in one vesselRequires multiple processing stages
Production EfficiencyShorter processing cycleLonger production time
Material HandlingReduced transfer between equipmentMore material movement required
Granule UniformityControlled particle formationDepends on multiple process factors
Cleaning ProcessSealed structure simplifies cleaningMore complex equipment connection

The GHL Series provides an integrated solution for manufacturers seeking improved granulation consistency and simplified production workflows.

Applications

The Sinoped GHL High Shear Wet Granulator is widely applied in industries where powder materials need controlled granulation and improved handling characteristics.

In the pharmaceutical industry, it is mainly used for tablet granulation, capsule filling materials, pharmaceutical intermediates, and solid dosage production processes.

For food processing applications, the machine can process nutritional powders, additives, and other powdered ingredients requiring improved flowability.

In chemical and advanced material industries, the GHL wet mixing granulator is suitable for fine chemicals, pigments, catalysts, and powder metallurgy materials where uniform granules are required.

Installation & Maintenance

The installation of a wet granulation machine requires a stable foundation, appropriate electrical supply, clean compressed air, and sufficient operating space.

During operation, regular inspection of mixing blades, cutting knives, sealing components, and transmission systems helps maintain stable performance.

For pharmaceutical applications, cleaning procedures should follow the requirements of the production environment. The sealed chamber design of the Sinoped GHL Series helps reduce material residue and supports efficient cleaning between batches.

Industry Standards and Compliance

The GHL Series Wet Mixing Granulator is designed for industries requiring controlled manufacturing processes. Equipment configuration can be customized according to different regional regulations and production requirements.

Common standards considered for pharmaceutical and industrial equipment include:

StandardApplication
GMPPharmaceutical manufacturing requirements
ISO Quality Management SystemManufacturing quality control
CE CertificationMachinery safety requirements
FDA Related RequirementsFood and pharmaceutical production considerations

Sinoped provides equipment solutions based on customer process requirements, material characteristics, and applicable industry regulations.

Troubleshooting

ProblemPossible CauseSolution
Uneven granule sizeIncorrect mixing or cutting parametersAdjust speed and processing time
Excessive material adhesionImproper binder ratioOptimize liquid addition process
Low production efficiencyUnsuitable operating parametersAdjust mixing and cutting conditions
Abnormal vibration or noiseMechanical component wearInspect drive system and internal components
Poor discharge performanceMaterial accumulationClean chamber and check discharge system

FAQ

What is a GHL Wet Mixing Granulator?

A GHL Wet Mixing Granulator is a high shear granulation machine that combines powder mixing and wet granulation processes in one sealed chamber to produce uniform granules.

What industries use Sinoped GHL granulators?

Sinoped GHL wet granulation equipment is widely used in pharmaceutical, food, chemical, powder metallurgy, and fine material industries.

What advantages does a high-speed wet granulator provide?

A high-speed wet granulator improves mixing uniformity, reduces processing steps, and helps produce granules with better flowability and consistency.

Can the GHL Series be used for pharmaceutical production?

Yes. The GHL Series is designed for pharmaceutical granulation applications and can be configured according to GMP production requirements.

How should I choose a GHL granulator model?

Model selection depends on batch capacity, material characteristics, production scale, and required granulation performance.

Contact our International Sales Manager Brucr for professional support regarding pharmaceutical machinery, production equipment, and customized manufacturing solutions.

Sales Manager: Brucr

WhatsApp: +86 13322335577

Our team provides global customers with equipment consultation, technical assistance, and project support.

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