Image failed to load

GMP Modular Clean Room System Manufacturer

Product Overview

SINOPED manufactures customized GMP modular cleanroom systems, including Class 1000 laminar air flow hardwall clean booths for pharmaceutical, laboratory, medical, and industrial applications. The turnkey cleanroom solution integrates modular panels, HEPA filtration, HVAC systems, and engineering services to create controlled environments based on ISO and GMP requirements.

Definition

A clean room is a specially designed controlled environment where airborne particles, microorganisms, temperature, humidity, and pressure levels are regulated according to specific requirements.

SINOPED provides customized modular cleanroom systems for pharmaceutical, laboratory, medical, food, and industrial applications. The solution integrates cleanroom panels, HVAC systems, HEPA filtration units, air control equipment, and cleanroom accessories to create a controlled contamination environment.

The Class 1000 laminar air flow hardwall clean booth is designed for applications requiring stable airflow and controlled particle concentration. The system can be engineered according to GMP requirements and ISO cleanroom classification standards, providing a flexible solution for new construction, expansion, or facility upgrades.

How It Works

A modular cleanroom maintains environmental control through continuous air filtration, airflow management, and pressure regulation.

Outside air first passes through filtration systems where airborne particles are removed. The purified air is then supplied into the working area through HEPA filtration units, creating a controlled airflow environment.

For laminar airflow applications, filtered air moves in a uniform direction to reduce particle accumulation around sensitive processes. The HVAC system regulates temperature, humidity, air exchange rate, and pressure balance according to production requirements.

Through integrated engineering design, the cleanroom system combines wall panels, ceiling structures, air handling equipment, and monitoring systems into a complete GMP compliant environment.

Specifications

ItemSpecification
Product NameClass 1000 Laminar Air Flow Hardwall Clean Booth
Product TypeCustomized Modular Cleanroom System
Cleanliness LevelISO 5-8 / Class 100-10000 Customized
ApplicationPharmaceutical, Laboratory, Hospital, Medical, Food Industry
BrandSINOPED
Manufacturing LocationChina
Structure TypeModular Hardwall Cleanroom
Wall Panel MaterialStainless Steel / Sandwich Panel
Panel Thickness50mm / 100mm
Filter SystemHEPA PTFE Cartridge Filter
CertificationCE, ISO, GMP Related Requirements
DimensionCustomized Project Design
Installation ServiceInstallation, Commissioning and Training Available
Warranty Period1 Year
Inspection SupportVideo Inspection and Machinery Test Report Provided

Product Structure and Engineering Design

The modular cleanroom structure is designed according to the customer's facility conditions and cleanliness requirements.

The wall and ceiling system uses cleanroom-grade sandwich panels with different core materials, including polyurethane, rock wool, honeycomb, and glass magnesium options. Panel thickness, room height, doors, windows, and internal layout can be customized based on project requirements.

The HVAC system is engineered according to factors such as required cleanliness level, temperature and humidity control, airflow direction, pressure difference, equipment heat load, and personnel capacity.

Additional cleanroom components such as air shower rooms, pass boxes, FFU units, laminar flow equipment, weighing booths, and cleanroom furniture can be integrated into the overall project design.

Product Selection Guide

Selecting a suitable cleanroom system depends mainly on the production process, cleanliness classification, environmental conditions, and future expansion requirements.

For pharmaceutical and laboratory applications, GMP requirements and ISO cleanliness classification are usually the primary considerations. Processes involving sensitive materials may require laminar airflow solutions, while general controlled environments may use modular cleanroom designs with conventional airflow systems.

Before engineering begins, customers normally provide information including room dimensions, process requirements, equipment layout, temperature and humidity conditions, and required certification standards. SINOPED then develops a customized cleanroom design based on these parameters.

Comparison

Modular Cleanroom System vs Traditional Cleanroom Construction

FeatureModular Cleanroom SystemTraditional Construction Cleanroom
Installation MethodPrefabricated modular installationOn-site construction
Design FlexibilityEasy customization and modificationLimited modification after completion
Project ExpansionSuitable for future expansionMore complex expansion process
MaintenanceIndividual components easier to inspect and replaceMore difficult maintenance access
ApplicationPharmaceutical, laboratory, industrial projectsPermanent facility construction

Laminar Air Flow Booth vs Standard Clean Area

FeatureLaminar Air Flow BoothStandard Clean Area
Air MovementControlled directional airflowGeneral circulation airflow
Particle ControlSuitable for sensitive operationsSuitable for general clean processes
Typical UsageLaboratory, pharmaceutical, precision processesProduction and storage environments

Applications

SINOPED customized cleanroom solutions are applied in industries where contamination control is required.

In pharmaceutical manufacturing, modular cleanrooms support GMP controlled production areas, laboratories, sampling rooms, and dispensing environments.

For medical and research facilities, cleanroom systems provide controlled spaces for testing, development, and healthcare-related applications.

Food processing, precision manufacturing, and other industries also use cleanroom environments to maintain product quality and process stability.

Installation & Maintenance

SINOPED provides turnkey cleanroom project services covering engineering consultation, layout design, equipment selection, installation guidance, commissioning, and technical support.

During installation, the modular panels, HVAC systems, filtration equipment, and cleanroom accessories are assembled according to approved engineering drawings. After completion, cleanliness testing and system commissioning can be performed based on project requirements.

Routine maintenance focuses on monitoring filter performance, airflow conditions, temperature, humidity, pressure balance, and structural sealing. Regular inspection helps maintain stable cleanroom operation and extends equipment service life.

Industry Standards

The cleanroom system can be designed according to internationally recognized clean manufacturing requirements, including:

StandardApplication
ISO 14644Air cleanliness classification for cleanrooms
GMPPharmaceutical manufacturing environment requirements
CEEquipment conformity requirements
ISO Quality System RequirementsManufacturing and quality management

Specific compliance requirements depend on the customer's industry, location, and regulatory environment.

Troubleshooting

IssuePossible CauseRecommended Action
Particle level exceeds requirementFilter contamination or airflow imbalanceInspect filters and airflow system
Temperature instabilityHVAC capacity or control issueCheck air conditioning parameters
Pressure difference fluctuationAir supply and exhaust imbalanceAdjust airflow balance
Reduced airflow velocityFan or filter blockageInspect FFU and HEPA filter condition
Increased contaminationImproper operation or sealing issueCheck room management procedures

FAQ

What is a modular cleanroom system?

A modular cleanroom system is a prefabricated controlled environment consisting of cleanroom panels, filtration equipment, HVAC systems, and accessories. It allows flexible installation and customization according to different applications.

What industries use GMP cleanrooms?

GMP cleanrooms are commonly used in pharmaceutical production, laboratories, medical facilities, biotechnology, food processing, and other industries requiring controlled contamination environments.

Can the cleanroom size and layout be customized?

Yes. The room dimensions, panel structure, airflow design, equipment configuration, and accessories can be customized according to project requirements.

Does SINOPED provide complete cleanroom construction service?

Yes. SINOPED provides turnkey cleanroom solutions including consultation, engineering design, equipment integration, installation support, commissioning, and technical service.

What information is needed for cleanroom design?

Customers usually provide application type, room size, cleanliness level, temperature and humidity requirements, production process information, and equipment layout.

How is cleanroom cleanliness classified?

Cleanroom cleanliness is generally classified according to airborne particle concentration standards, such as ISO 14644 classifications and related industry requirements.

Looking for detailed specifications, pricing, delivery information, or customized equipment solutions?

Contact our International Sales Manager Brucr for professional support regarding pharmaceutical machinery, production equipment, and customized manufacturing solutions.

Sales Manager: Brucr

WhatsApp: +86 13322335577

Our team provides global customers with equipment consultation, technical assistance, and project support.

Already firstAlready last