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Plastic Ampoule Filling Sealing Machine
Product Overview
Automatic Single-Dose Liquid Packaging Solution
The Plastic Ampoule Filling Sealing Machine is a fully automatic form-fill-seal (FFS) system designed for producing single-dose plastic ampoules in one continuous process. It integrates film forming, liquid filling, heat sealing, coding, and cutting, helping manufacturers improve efficiency while ensuring consistent packaging quality.
Designed for pharmaceutical, cosmetic, food, nutraceutical, and agricultural industries, this machine is suitable for packaging oral liquids, cosmetic serums, essential oils, edible oils, liquid fertilizers, health supplements, and other free-flowing liquids. Its hygienic stainless steel construction, PLC control, and precision filling system make it a reliable solution for modern liquid packaging production.
How It Works
The machine automatically feeds PVC/PE or PET/PE film into the forming station, where plastic ampoules are thermoformed to precise dimensions. A high-precision peristaltic pump then fills each container with the preset volume of liquid, ensuring accurate dosing while preventing cross-contamination.
After filling, the ampoules are heat sealed, optionally printed with batch information, trimmed, and separated into finished units. The entire process is managed through a PLC control system with an intuitive touchscreen, providing stable operation, easy parameter adjustment, and consistent production performance.
Specifications
| Item | Specification |
| Product Name | Plastic Ampoule Filling Sealing Machine |
| Models | SN-240 P5 / P10 / P15 |
| Voltage | 220–380V / 50Hz |
| Packaging Material | PVC/PE, PET/PE |
| Film Thickness | 0.2–0.4 mm |
| Film Width | 140 mm |
| Filling System | Peristaltic Pump |
| Control System | PLC + Touch Screen |
| Machine Material | Stainless Steel |
| Compliance | GMP-Oriented Design |
Product Parameters
| Model | Max. Forming Depth | Punch Frequency | Filling Volume |
| SN-240 P5 | 12 mm | 0–30 cycles/min | 0–50 ml |
| SN-240 P10 | 12 mm | 0–30 cycles/min | 0–100 ml |
| SN-240 P15 | 12 mm | 0–25 cycles/min | 0–100 ml |
Selection Guide
All three models share the same automatic forming, filling, and sealing technology, while offering different filling capacities to match production needs.
The SN-240 P5 is ideal for oral liquids, pharmaceutical samples, and other small-dose products up to 50 ml. The SN-240 P10 provides greater flexibility for cosmetic serums, health supplements, and medium-volume liquid packaging. For larger filling volumes such as edible oils, fertilizers, and nutritional liquids, the SN-240 P15 offers stable, continuous production with reliable sealing performance.
Comparison
Compared with traditional bottle filling or sachet packaging, a Plastic Ampoule Filling Sealing Machine combines forming, filling, and sealing into one automated process, reducing labor while improving packaging consistency.
| Feature | Plastic Ampoule | Bottle Filling | Glass Ampoule | Sachet |
| Packaging Format | Plastic Ampoule | Bottle | Glass Ampoule | Flexible Sachet |
| Filling Accuracy | Excellent | High | Excellent | Good |
| Packaging Cost | Low | Medium | High | Low |
| Portability | Excellent | Moderate | Low | Excellent |
| Typical Applications | Pharmaceuticals, Cosmetics | Food & Beverage | Sterile Drugs | Consumer Products |
Applications
The machine is widely used wherever accurate and hygienic single-dose liquid packaging is required. Pharmaceutical manufacturers use it for oral liquids, veterinary medicines, and healthcare products, while cosmetic companies package serums, ampoules, and essential oils with a premium appearance.
It is also suitable for edible oils, functional beverages, liquid nutritional supplements, agricultural chemicals, and laboratory samples, making it a versatile liquid filling sealing machine for a wide range of industries.
Installation & Maintenance
Install the machine on a clean, level floor with a stable power supply and adequate ventilation. The touchscreen interface simplifies operation, allowing operators to quickly adjust production parameters after basic training.
Daily maintenance includes cleaning product-contact parts, inspecting the filling system and sealing station, and checking pneumatic components. Regular replacement of peristaltic pump tubing and routine preventive maintenance help maintain filling accuracy and extend machine service life.
Compliance & Industry Standards
The machine features a hygienic stainless steel structure and is manufactured following GMP-oriented design principles for pharmaceutical and food applications. It can be integrated into production environments operating under ISO quality management systems and can be configured to support CE requirements or food-contact material standards where applicable.
Troubleshooting
| Problem | Possible Cause | Solution |
| Inaccurate filling | Worn pump tube | Replace tube and recalibrate |
| Poor sealing | Incorrect temperature | Adjust sealing settings |
| Film feeding error | Film misaligned | Reinstall and adjust film |
| Liquid leakage | Nozzle blockage | Clean or replace nozzle |
| Uneven cutting | Worn blade | Adjust or replace blade |
Frequently Asked Questions
What products can this machine package?
It is suitable for oral liquids, cosmetic serums, essential oils, edible oils, fertilizers, beverages, health supplements, and other free-flowing liquids.
What is the maximum filling volume?
Depending on the selected model, the filling range is up to 50 ml or 100 ml.
Which packaging materials are supported?
The machine is compatible with PVC/PE and PET/PE composite films with a thickness of 0.2–0.4 mm.
Is the filling system accurate?
Yes. The high-precision peristaltic pump provides stable, repeatable dosing while minimizing contamination risks.
Can the machine be customized?
Yes. Filling nozzles, voltage, coding systems, and other configurations can be customized to meet specific production requirements.
What after-sales support is available?
SINOPED provides installation guidance, technical training, spare parts supply, remote support, and maintenance services to ensure long-term equipment performance.
Contact our International Sales Manager Brucr for professional support regarding pharmaceutical machinery, production equipment, and customized manufacturing solutions.
Sales Manager: Brucr
WhatsApp: +86 13322335577
Our team provides global customers with equipment consultation, technical assistance, and project support.
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